Pumps that operate with air can be maintained easily, providing a cost-effective solution for many applications. Hermetically sealed and self priming they allow for variable pressure expulsion without the need for complicated process.
The diaphragm in the elastomer diaphragm moves between two chambers for pumping creating tensions that are either negative or positive which can be utilized for moving fluids – which are sucked through during discharge, and pushed into suction. This process is repeated indefinitely.
Fluid Transfer Innovation
Air operated double diaphragm pumps (AODD) provide a versatile pumping device that allows for the transfer of a wide range of liquids and viscosities. They’re much safer over other types of pumps because they do not require electrical power and can be used to work in ATEX zones, Hygienic uses and 3A-certified certifications.
The diaphragms have been joined with a central area that houses an air valve. This valve is able to channel an air stream that has been compressed to the back of diaphragm number one which causes it to produce an upward pressure, pushing fluid out of the pump. The diaphragm two is performing suction stroke. This is accomplished by an atmospheric pressure that forces liquid through the suction valve. The flow is controlled by changing the pump speed. The pumping movement is comparable to the exhalation and inhalation concept that humans use to breathe.
Versatile Pumping Solution
The fact that they are positive displacement AODD pumps ensures that they can be used to deal with liquids within an array of different industries. As long as there is access to a compressed air supply the pump can be utilized wherever necessary.
AODD pumps do not require sealing, so there is no need for complex systems to control flow rates and pressures. The diaphragm elastomers can be selected to suit the fluid, with different durometers to offer different levels of resistance to chemicals and environments. The design and shape of the diaphragm also affects the flow rate and pressure in addition to the duration. The material selection will determine the success of your application. Choosing the right material that is suitable for the application can help to cut down on operating costs overall.
Advantages
Air Operated Diaphragm Pumps (AODD) operate by compressing air. This eliminates the danger that electricity could contact a device. They can be utilized in instances where it’s not safe or impossible to use electricity-powered pumps, as they do not release sparks, flashes, short circuits, or leakage.
They’re ideal to transport liquids that are shear sensitive, and are often an ideal choice where a product needs to be pumped from beneath bom mang khi nen the surface. These pumps are also lightweight and can be arranged smaller to make them more compact.
The wetted materials used in construction can differ, and there is a selection from an 316L Stainless Steel, Neoprene, Viton or PTFE for the diaphragms as well as balls. Based on the purpose, a specific material selection is required for optimal chemical compatibility. These pumps are inherently safe and can be ATEX approved for use in hazardous environments.
Pump Applications Across Industries
Air operated diaphragm pumps can move different liquids from highly viscosity chemical through to foods and fuel. They can deal with solids that are up to 40% in weight. They are able to be adapted to meet flows and pressures to each application.
During the suction cycle compressed air flows into one of the inner chambers which pushes out another diaphragm to the liquid chamber. It then raises the bottom valve ball to draw in the fluid. Once this is complete the air switch is turned off, and the procedure is repeated, switching between two diaphragms to create a double acting pumping action.
In general, pumps are fitted with stroke counters that can be integrated into PLC systems for monitoring pump performance and control maintenance programs. Additionally, they can be fitted with internal pulsation dampeners in order to limit vibrations caused by water and hammer.
Maintenance and Reliability
Unlike most pumps, air operated double diaphragm pumps (AODD) are able to run dry and do not require electrical power. These are known as the “workhorses” of the industrial pump world. But they have to be taken care of properly to guarantee their longevity as well as reliability.
Regular inspections can help prevent frequent problems like the diaphragm being damaged or a valve that can significantly decrease your pump’s lifespan. The material your diaphragm is made from (EPDM rubber or PTFE) will impact its longevity and its stiffness.
The position of the manually operated valves for suction and discharge throughout maintenance could aid in preventing issues like blockage of the pump. Insufficient lubrication or improper mounting of the pump could lead to a host of problems.
